This site uses cookies to make your browsing experience more convenient and personal. Using this site You agree with it. More information
Predictive maintenance of machine tools |4dot Monitoring

MACHINING MACHINES


Stiffness, balance, vibration resilience, minimal
clearances, accuracy, and smoothness of the
motion. Everything has to be 100% for the
machining machine toproduce in the best quality.

TECHNOLOGIES

COLLISIONS

Identification of the spindle collision with the blank or other
components. Determination of how the collision
affects the machine condition.

PROCESS MONITORING

Abnormalities in the process? Unknown cause of low
production quality? We find the cause by monitoring the vibrations.

UTILIZATION

Online monitoring of the machine status - when the machine is machining,
idling or when it is turned off completely.

SPINDLE CONDITION

Condition monitoring of the spindle bearings, transmissions
and motors to eliminate low-quality production
and unwanted downtime.

BALL SCREW CONDITION

Monitoring of the wear and development of the
clearances in the ball screws.

DRIVE CONDITION

Condition monitoring of the transmissions and motors.
Localization of the failure in the gears and bearings.
Failure prediction.

EFFICIENT UNIT.
ELEGANT SOLUTION.
CHIPMUNK.



Efficient monitoring unit for the machining machines.



learn more  

Chipmunk co-operates with the online interface of 4dot application.
The monitoring unit collects data from various sensors
on the machine. It pre-processes the data, encrypts
the data and sends it to the 4dot application where it is
processed and visualized based on the level
of the 4dot Monitoring.

Chipmunk specification:


up to 4 analog inputs offering wide frequency band, IEPE support

monitoring of low-speed revolution components

simultaneous sampling

flash disk data back-up during internet connection loss

LAN/LTE/Wi-Fi internet connection

compact size, DIN mountings

Vibration sensors:


Frequency Range: (±3dB) 30 to 480000 cpm (0,5 to 8000 Hz)

Temperature Range: -54 to +121 °C

IP68 enclosure, resilience to the machining fluids

cabling length up to 100+ meters

plug-n-play connectors

LEVEL OF THE 4dot MONITORING FOR MACHINING MACHINES

BUDGET STANDART PREMIUM
CONTINUOUS MONITORING
LIMIT SET-UP AND CORRECTION every 60 days every 30 days every 15 days
NOTIFICATIONS
APPLICATION 4dot
FAILURE ANALYSIS -
EXTRA TECHNICAL SUPPORT - every 30 days every 15 days

TECHNOLOGIES

BUDGET STANDART PREMIUM
COLLISIONS
UTILIZATION MONITORING
DRIVE CONDITION -
SPINDLE CONDITION -
BALL SCREW CONDITION -
PROCESS MONITORING - -