We help your machines produce in takt time effectively precisely as planned

Based on machine vibrations we continuously monitor condition of key parts, analyse risks and predict machine failure.

1. - 5. 10. 2018

Come to see us at International Engineering Fair in Brno.
Stand n. 051 hall B.

WITH 4dot, YOU CAN MONITOR:

References:

Condition monitoring of Šmeral forging presses in ŠKODA AUTO.
Increasing productivity and precision of grinding machines used in bearing production.
Development of complete solution for monitoring of locomotives' traction motor fans.
Presentation of the 4dot predictive maintenance system on the Production cell 4.0.
previous arrow
next arrow
Slider

MANUFACTURE EFFICIENTLY AND SAVE COSTS

PREDICTIVE MAINTENANCE WITH 4dot

part replacement

waiting for the machine specialist to arrive

MACHINE FAILURE

REGULAR MAINTENANCE

identification of the problem, ordering spare parts

waiting for the part

part replacement

problem detection

Predictive maintenance 4dot monitors your machine continuously detecting any malfunction of the machine. When such situation occurs, the 4dot system alerts you enabling early service intervention to prevent machine failure. At the same time, you can plan the service interventions in advance, eliminating unexpected downtime. Thanks to 4dot maintenance system, manufacturing process becomes more efficient. Costs and time are saved and environment is protected.

Slider
SECURE HIGHER QUALITY AND BECOME MORE PRODUCTIVE

MACHINE CONDITION

TIME

Early failure detection

Insufficient lubrication detection

Malfunction detection I.

Malfunction detection II.

PREDICTIVE MAINTENANCE WITH 4dot

REGULAR MAINTENANCE

Unplanned downtime

Bearing failure

Part replacement I.

Part replacement II.

Continuous machine monitoring reduces downtime to an absolute minimum. 4dot monitoring system localizes the exact spot of the malfunction so you know precisely what part to fix or replace. Together with full machine condition awareness, you will deliver best product quality to your customer.

Slider

4dot diagnostic unit

Modular system of 4dot unit contains up to 8 modules with 24 accelerometers. These sensors are made of stainless steel and they are able to withstand challenging environment of production together with resisting cabling and connectors. Hardware can easily withstand machine vibrations, high temperatures or aggressive cutting fluids.

vibration sensor

modular system of 4dot unit

modules for conecting the sensors

Slider

How does it work?

The 4dot unit continuously monitors the vibrations of the key parts of your machine. The measured data are securely encrypted and sent in real time to 4dot server, processed by our algorithms and interpreted in a way that makes it easy to determine the current device condition and predict the failure.

Slider
MACHINE CONDITION AT YOUR HAND.

You get a perfect overview of machine condition and production options. You will not be surprised by an unplanned shutdown or unexpected expense for repair. The 4dot smart app gives you control over production capabilities, allows you to organize a shutdown and make production even more efficient. Maintenance with 4dot will not be just an operating cost. It will generate profit and added value.

machine condition monitoring

unplanned downtime eliminated

higher OEE

Slider

News

More articles

4dot Mechatronic Systems s.r.o., Purkyňova 649/127, Medlánky, 612 00 Brno, IČO: 036 24 633, C 85955 vedená u Krajského soudu v Brně

Copyright © 2018 4dot