Milling machine bearings condition monitoring

Increasing productivity causes permanent pressure on maintenance to ensure continuous production. Failure of milling machine‘s bearings leads to low quality production and shutdowns can be very long and costly.

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4dot diagnostic unit

LOW-SPEED SPINDLES

BALL SCREWS

DRIVES

Milling machine

Cloud 4dot

Online monitoring

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4DOT SERVICE BENEFITS

Continuous monitoring

Perfect for old machines

Malfunction localization

Higher production quality

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Quality first

Avoiding low quality production by bearing replacement in a right time.

SIGNAL PROCESSING FROM THE MILLING MACHINES

bearings 1

bearings 3

bearings 2

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MACHINE CONDITION MONITORING

For perfect overview of the machine condition, acceptable vibration limits are set. When the limits are exceeded, data is verified by the 4dot application engineers. You always know whether machine needs to be serviced or not.

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Implementation of 4dot technology

Machine condition monitoring When the system is fully operational, condition limits are being monitored automatically. When good condition limits are exceeded, data is verified by 4dot engineers. You can monitor your machine condition with our online application and thorough pdf reports.

extended machine lifetime

1-3 months

System learning It takes 1 to 3 months to set the limits for machine condition monitoring.

1-2 work shifts

4dot unit instalation Instalation of the unit takes one or two work shifts depending on the machine parameters.

Machine without 4dot High level of production uncertainty. Risk of unplanned downtime.

unmonitored machine

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4dot Mechatronic Systems s.r.o., Purkyňova 649/127, Medlánky, 612 00 Brno, IČO: 036 24 633, C 85955 vedená u Krajského soudu v Brně

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